Lead-acid was the least expensive choice for electric vehicles. Lead-acid batteries are no longer the best choice for electric propulsion. Battery technology continues to improve.  Although electric vehicles generally are thought of as much more energy efficient than gasoline powered vehicles, batteries have been a barrier to high energy efficiency. In the past, batteries only stored 25% of their theoretical value. Now, they have improved to 75% and more. The rest of an electric drive train is highly efficient. Both motors and controllers are in the 90-95% efficient range. By contrast, a gasoline fueled internal combustion engine is only 20-30% efficient, and a diesel engine is 30-40%.
 A gel cell battery is filled with a gel rather than a liquid, and it is not meant to be serviced by the user. Similarly, a "sealed" battery is filled with water and then closed so no water escapes during recharging and no water is added at any time. (It isn't really sealed, however. Valves on the cells allow gas to escape if the battery is overcharged. The gas cannot be replaced, and that cell remains weak for the rest of its life.) Both of these types of batteries have a tendency to dry up. Gas produced inside the battery during charging can shear the material, causing higher internal resistance.
  The flooded lead-acid batteries are truly "deep cycle". Unlike the high peak discharge of the sealed starting batteries and gel cell  lead acid batteries. The flooded deep cycle batteries have a long flat discharge curve and are designed to discharge to lower volts without permanent long term damage and shortening cycle life. 
Making Batteries Last
A battery's long term durability depends equally on two attributes: How it is built and how it is treated. The physical design chemical materials will have a great deal of effect on the product's long-term performance.
Equally important, however, is how the battery is used and maintained during its useful life. All batteries  will last longer if it is not discharged fully between charges. Careful recharging and the using a charging system design for the battery chemistry used will also extend battery life.
Electric vehicle batteries now come in many chemical and cell volt packages. Cell voltage and chemistry should be the same when creating high volt battery packs.
 New Battery Designs
It has been over ten years since Chevron Texaco bought the patents for the large format Nickel Hydride batteries and sued Panasonic and stopped Toyota from producing electric powered cars. The cars Toyota did produce are still running with over 100,000 miles on those batteries. Lithium technology has arrived and the patent wars with the American oil and car companies trying to stop it. China is doing a great job manufacturing and improving the technology.
The additional weight of lead acid batteries has always been the disadvantage to bringing additional range to electric vehicle concepts. Lithium batteries with the same energy density weigh less than 20% that of the lead acid battery. With the life cycles of lead batteries under 500 and the life cycles of lithium over 2000. The lithium batteries do not expel explosive hydrogen gasses and they are not filled with corrosive acid in unsealed cases as it true with lead batteries. These are the reasons E-V Concepts has stopped using lead acid batteries in all its battery propulsion conversions and new custom built vehicles.
Battery Technology  2008
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